Windshield Glass
Description
Technical Parameters
What Is Windshield Glass
Windshield glass are usually made from laminated safety glass, a treated glass that usually consists of two pieces of curved glass with a plastic layer in between for safety, bonded to the window frame.
Advantages of Windshield Glass
Shielding you from the sun's harmful UV rays
Windshield glass is your first defense against the sun's harmful UV rays. Like sunscreen protects your skin, your windscreen provides UV protection against damaging rays. The consequences of UV radiation are not to be taken lightly, as it can lead to severe health issues, including skin cancer and premature aging.
Keeping your car cool
On scorching summer days, stepping into a sweltering car can be uncomfortable. Windshield glass plays a vital role in preserving the coolness of your car's interior. It reflects and absorbs sunlight, reducing the heat buildup inside your vehicle.It employs a combination of reflective and absorptive properties to intercept and temper sunlight, effectively reducing the heat buildup inside your vehicle.
Improved fuel efficiency
When your car's interior stays cooler due to the windscreen's sun-blocking properties, you'll need to use the air conditioning less frequently.The cumulative effect of reduced fuel consumption is not to be underestimated. It translates into tangible savings in your pocket as you spend less on fuel over the course of your vehicle's life. So, in addition to keeping you comfortable, your car's windscreen also plays a role in enhancing your financial comfort by reducing your trips to the pump.
Protection for your car's interior
Windshield glass acts as a barrier, preventing these harmful rays from damaging your car's interior. Just as sunblock safeguards your skin from the sun's harsh rays, windshield glass acts as a formidable defense, preserving the appearance and value of your vehicle. By intercepting and diffusing the damaging UV radiation, it ensures that your car's interior remains vibrant, free from unsightly wear and tear, and maintains its overall aesthetic appeal.
Structural integrity
In the event of an accident or collision, the windshield glass acts as a critical component in maintaining the structural integrity of the car. It helps distribute the force of impact and prevents the roof from collapsing, especially in rollover accidents.
Windscreen cover for safety
During an accident or collision, the windscreen is designed to withstand and distribute the force of impact, preventing it from shattering into dangerous shards of glass. Instead, it may crack or break but remains largely intact.
●Occupant protection: The windshield glass acts as a shield, preventing occupants from being ejected from the vehicle during a collision. It keeps them safely inside the car, reducing the risk of severe injuries.
● Roof support: In certain types of accidents, such as rollovers, the windshield glass contributes to the structural integrity of the vehicle. It helps support the roof, preventing it from collapsing and providing a protective space for the occupants.
●Airbag functionality: Modern vehicles are equipped with airbags that deploy during collisions. The windshield glass plays a role in ensuring that airbags deploy correctly, enhancing their effectiveness in protecting passengers.
●Reduced injury risk: By preventing the disintegration of glass, the windshield glass significantly reduces the risk of occupants sustaining cuts and injuries from shattered glass during accidents.
Unobstructed visibility
Windshield glass is your primary portal to the world outside as you navigate the roads. The windshield glass is designed to be transparent and free from distortions, ensuring that you have a clear and accurate view of the road ahead. It allows you to identify potential hazards, read road signs, and react to changing traffic conditions effectively.
Aesthetics & security
Windshield glass not only contributes to its visual appeal but also plays a crucial role in security. From an aesthetic perspective, a clean and undamaged windscreen enhances the overall look of your vehicle, giving it a polished and well-maintained appearance.
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Our factory
Qingdao jenesis glass started from domestic glass business by insisting on good and stable quality faithful service and reasonable price now we already developed into a company which is glass-processing as well as a trading all kinds of glass products.
Wide product range
Our products are widely used in the fields of construction industry, automotive industry, furniture industry, decoration industry, decorative and residential uses.
Experience and expertise
A service provider with a proven track record and expertise in their field can offer valuable insights and solutions to your business needs.
Good communication
It's essential to select a provider with good communication skills, both during the selection process and throughout the service delivery. Good communication helps to establish trust and ensures that both parties are on the same page.
24h online service
We try and respond to all concerns within 24 hours and our teams are always at your disposal in case of any emergencies.
Laminated windshield
This is the most common type of windshield found in modern vehicles. A laminated windshield consists of two sheets of glass with a layer of vinyl sandwiched between them. When the windshield breaks, the vinyl layer holds the glass pieces together, preventing them from scattering everywhere. This feature provides safety to the vehicle occupants, ensuring that they are not harmed by shattered glass during an accident.
Tempered windshield
Tempered glass undergoes a unique heat treatment process that makes it several times stronger than ordinary glass. When it breaks, it shatters into tiny, pebble-like pieces, which are less likely to cause injury compared to large, sharp shards. This type of windshield is often used for side and rear windows.
Heated windshield
As the name suggests, these windshields come with an embedded heating mechanism. Thin wires or a transparent conductive film are integrated into the glass, which, when electrified, warm up the windshield. This is particularly beneficial in cold climates where frost or fog can obstruct vision. With the touch of a button, the windshield can be defrosted or defogged, providing a clear view in moments.
Heads-up display windshield
This futuristic windshield type projects crucial information onto the windshield, allowing the driver to access essential data like speed, navigation instructions, or fuel levels without looking away from the road. The technology requires a specially designed windshield to ensure clarity and precision in the projection.
Acoustic windshield
Noise pollution can be a significant issue, especially in crowded cities or on busy highways. Acoustic windshields come to the rescue with a special vinyl layer that reduces noise penetration, ensuring a quieter and more comfortable ride for the passengers.
Solar control windshield
To combat the harmful effects of uv rays and infrared radiation, solar control windshields are designed with a special coating or layer that filters these rays. This not only keeps the car's interior cooler but also protects passengers from uv exposure.
Self-repairing windshield
Although still in the developmental phase during my last training cut-off in 2021, this technology aims to use special compounds that can 'heal' minor cracks or chips in the windshield. The idea is to extend the life of the windshield and reduce the frequency of replacements.
Rain-sensing windshield
Equipped with advanced sensors, this type of windshield can detect rain or moisture and automatically activate the vehicle's wipers. This feature enhances safety, as the driver does not need to manually turn on the wipers when there's sudden rainfall.
Electrochromic windshield
These windshields have the unique ability to change their tint based on the intensity of sunlight. By using an electric charge, the glass can darken or lighten, ensuring optimal vision and comfort for the driver irrespective of the external light conditions.
Smart windshield
With the advancement of internet of things and connected vehicles, the concept of smart windshields has emerged. These windshields can display various types of information, from navigation routes to real-time updates about the vehicle's health. They might also incorporate touch or voice-activated controls, integrating various functions seamlessly.
Composition of Windshield Glass
Silica sand: Often considered the backbone of the windshield, silica sand constitutes a significant portion of its composition. This sand comprises 65-70% of the total mix and imparts the foundational structure and transparency characteristic of vehicle glass.
Soda ash: This ingredient plays a pivotal role in the manufacturing process. By reducing the melting point of the mixture, soda ash facilitates a more streamlined and efficient processing, ensuring that the glass is both malleable and moldable.
Limestone & dolomite: These minerals are crucial in balancing durability and workability. Enhancing the glass's resilience ensures that the windshield can withstand external pressures while still being adaptable enough for shaping.
Aluminum oxide and potassium oxide: Though used sparingly, these additions have a significant impact. They are introduced to modify specific properties of the glass, showcasing the meticulous attention to detail that goes into every step of the windshield manufacturing process.
How to Maintain Windshield Glass
One of the fundamental aspects of windshield glass maintenance is regular inspection and cleaning. You want to begin by closely examining your windshield glass for any signs of damage, such as cracks or chips. So if you notice any damage, it's crucial to take prompt action in order to prevent further damage, which may be beyond repair.
Besides, it is also vital to keep windshield glass clean both inside and out. A dirty windshield glass can reduce visibility, especially when exposed to direct sunlight. Use a glass cleaner and a microfiber cloth to remove dirt, grime, and insect residue from the windshield's surface. Regular cleaning enhances visibility and prevents the glass from deteriorating over time.
Windshield glass wipers are critical for maintaining clear visibility during rain or snow. Over time, wiper blades can become worn, cracked, or torn, diminishing their effectiveness. Ensure to inspect windshield glass wipers regularly.
A chipped or cracked windshield glass is more than just a cosmetic issue; it's a safety concern. Cracks can quickly spread, compromising the structural integrity of the windshield glass. Moreover, a damaged windshield glass is more prone to shattering upon impact, putting you and your passengers at risk.
Direct sunlight can be harsh on windshield glass, causing it to get damaged quickly. Prolonged exposure to the sun's uv rays can lead to fading, delamination, and even small cracks. To protect windshield glass, consider parking your car in shaded areas whenever possible, and use a windshield glass sunshade when parked. Besides, you can also use a car cover if you do not have access to shade.
Maintaining windshield glass is just one aspect of overall car care car owners should take seriously. Regular maintenance, including checking fluid levels, inspecting car doors, and ensuring all components are in good working order, can indirectly contribute to auto glass health.
Making of a Windshield Glass
Ingredients are carefully mixed to create the glass. Ingredients include silica, calcium oxide, sodium oxide, and even waste glass chips called cullet. These elements come from sand, soda ash, limestone, and recycled glass.
The ingredients are heated to a molten state and then feed into a bath of molten tin at temperatures over 1,800 degrees fahrenheit. The ingredients are purified through the process as the glass floats along on top of the molten tin. It slowly cools as it moves along the bath before exiting to the furnace.
The glass enters the furnace on rollers and is gradually cooled to about 395 degrees before it exits and is further cooled to room temperature. At this point, the glass is hard.
A diamond cutting tool scribes the glass at its desired dimensions. It is snapped along these scribes. Today, the process is done automatically using a series of cameras and opto-electronic measuring devices. This precisely cut glass is then laced in a metal mold where it is heated to take the shape of the particular mold.
The glass is now tempered by heating it to about 1560 degrees and then quickly cooled by air jets. This creates an exterior surface compression that works with its interior tension. When broken, this allows the glass to be broken into small pieces without sharp edges. The tempering process also allows windshields to crack into larger pieces, allowing adequate vision until the windshield can be replaced.
The next step is the lamination process which places a layer of plastic between two pieces of glass. The plastic and glass are bonded through heat and pressure. When glass is tinted in manufacturing, it is through this plastic sheet between the glass.
After lamination, the windshield will have plastic moldings installed around it. It is then ready for installation.
How to Install The Windshield Glass
Consider protecting the dashboard and other parts of the car interiors by using a blanket
Remove the windshield wipers and set them aside
Remove the old windshield carefully and make sure to dispose them properly.
Get a new windshield that is compatible with the make, model and year of the car
Apply a urethane primer to the windshield and window socket and let it dry
Use a primer gun and apply urethane uniformly throughout the entire frame, working quickly to prevent it from drying
Make sure to place your windshield in the window frame
Push it gently into place and wipe off the excess urethane
Once the installation is complete, make sure you give enough time for the sealant to dry before you go for a drive
Qingdao jenesis glass started from domestic glass business by insisting on good and stable quality faithful service and reasonable price now we already developed into a company which is glass-processing as well as a trading all kinds of glass products. We always seaks the most benefit for all of our customer in this case we keep warehouse in all the main sea port such as Qingdao, Shanghai, Tianjin, Dalain, Lianyungang to maitain the low cost produt. Our products has been exported to South Africa, Ghana, Ethiopia, Kenya, Nigeria, Egypt, UAE, Liberia, Algeria, Saudi Arabia, Tunisia, Somalia, Thailand, India, Bangladesh, Vietnam, Uganda, Puerto Rico, Dominica, Haiti, Brazil, Iraq, Iran, Syria, Canada, Germany etc... We warmly welcome customers to contact with us for cooperation on the basic of mutual benefit. We hope to be your faithful friends and best partner.
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Hot Tags: windshield glass, China windshield glass manufacturers, suppliers, factory, Reflective Glass, Screen Printed Glass for Home Appliances, Low Iron Float Glass, Laminated Automobile Glass, Bathroom Mirror, Low E Glass Panels
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